MindMap Gallery Lubricant decomposition
Lubricant decomposition refers to the process where the chemical structure of lubricants undergoes changes and their performance gradually declines due to factors such as high temperature and oxidation. This decomposition can be caused by various reasons including high-temperature working environments, oxidation, water contamination, and metal catalysis, leading to increased equipment wear, reduced lubrication performance, and in severe cases, the formation of sludge that affects the normal operation of equipment.
Edited at 2024-12-17 07:06:42In the introduction section, elastin is a protein that plays a crucial role in the body, endowing tissues with elasticity and toughness. Its properties include high elasticity and good ductility. Elastin has a wide range of sources and is commonly found in animal connective tissues such as skin and blood vessels. When using elastin in products, the amount and method of addition should be determined based on the characteristics of the product. It has many uses and can be added to skincare products to enhance skin elasticity and reduce wrinkles; Improving food texture and enhancing taste in the food industry; In the medical field, it can be used to make elastic scaffolds such as artificial blood vessels, providing support for tissue repair. Reasonable use can play its unique value.
This document aims to guide the proper use of proteins. Proteins are the fundamental substances that make up life and are essential for maintaining normal physiological functions in the body, with a wide variety of types. When using protein, daily diet is an important source, such as meat, eggs, etc., which are rich in high-quality protein. Measuring protein intake can be done using professional tools or methods to ensure that the intake meets the body's needs. When mixing protein powder, it should be prepared according to the recommended ratio, and the water temperature should not be too high to avoid damaging the protein activity. Different groups of people have different protein requirements, such as athletes and fitness enthusiasts who can increase their intake appropriately to meet the needs of body repair and muscle growth.
Introduction to Unsaturated Polyester Resin: It is an important thermosetting resin with various excellent properties. It has a wide range of applications and is used in the construction industry to produce fiberglass products such as doors, windows, decorative panels, etc; Used in the automotive industry for manufacturing body components. The advantages of use include simple molding process, low cost, and chemical corrosion resistance. However, it also faces challenges and limitations, such as relatively poor heat resistance and susceptibility to aging. During use, corresponding protective measures should be taken according to specific application scenarios, such as adding heat-resistant agents, antioxidants, etc., to extend their service life and fully leverage their advantages.
In the introduction section, elastin is a protein that plays a crucial role in the body, endowing tissues with elasticity and toughness. Its properties include high elasticity and good ductility. Elastin has a wide range of sources and is commonly found in animal connective tissues such as skin and blood vessels. When using elastin in products, the amount and method of addition should be determined based on the characteristics of the product. It has many uses and can be added to skincare products to enhance skin elasticity and reduce wrinkles; Improving food texture and enhancing taste in the food industry; In the medical field, it can be used to make elastic scaffolds such as artificial blood vessels, providing support for tissue repair. Reasonable use can play its unique value.
This document aims to guide the proper use of proteins. Proteins are the fundamental substances that make up life and are essential for maintaining normal physiological functions in the body, with a wide variety of types. When using protein, daily diet is an important source, such as meat, eggs, etc., which are rich in high-quality protein. Measuring protein intake can be done using professional tools or methods to ensure that the intake meets the body's needs. When mixing protein powder, it should be prepared according to the recommended ratio, and the water temperature should not be too high to avoid damaging the protein activity. Different groups of people have different protein requirements, such as athletes and fitness enthusiasts who can increase their intake appropriately to meet the needs of body repair and muscle growth.
Introduction to Unsaturated Polyester Resin: It is an important thermosetting resin with various excellent properties. It has a wide range of applications and is used in the construction industry to produce fiberglass products such as doors, windows, decorative panels, etc; Used in the automotive industry for manufacturing body components. The advantages of use include simple molding process, low cost, and chemical corrosion resistance. However, it also faces challenges and limitations, such as relatively poor heat resistance and susceptibility to aging. During use, corresponding protective measures should be taken according to specific application scenarios, such as adding heat-resistant agents, antioxidants, etc., to extend their service life and fully leverage their advantages.
Lubricant decomposition
Definition
Chemical breakdown
Alteration of chemical structure
Loss of original properties
Change in viscosity
Loss of lubricity
Formation of new compounds
Potentially harmful substances
Environmental factors
Temperature
High temperatures accelerate decomposition
Low temperatures may slow down the process
Oxygen exposure
Oxidation as a common cause
Formation of peroxides and acids
Light exposure
Photochemical reactions
Degradation of additives
Physical breakdown
Shear forces
Mechanical stress
Frictional heat generation
Wear and tear of machinery
Cavitation
Formation and collapse of vapor bubbles
Localized pressure changes
Emulsification
Water contamination
Formation of waterinoil emulsions
Causes
Inherent instability
Poor base oil quality
Presence of unstable hydrocarbons
Susceptibility to thermal and oxidative stress
Low additive stability
Inadequate protection against decomposition
Incorrect formulation
Lack of necessary additives
Inadequate antioxidant levels
Use of incompatible additives
Chemical interactions leading to decomposition
External factors
Contamination
Water ingress
Hydrolysis of esters and other compounds
Particulate matter
Abrasive wear accelerating breakdown
Chemicals
Reaction with incompatible substances
Operational conditions
Excessive load
Increased mechanical stress on lubricant
Extended service intervals
Prolonged exposure to stress factors
Consequences
Equipment damage
Increased wear rates
Surface degradation
Roughening of contact surfaces
Corrosion
Metal surfaces exposed to corrosive byproducts
Reduced efficiency
Loss of power
Higher energy consumption
Increased maintenance costs
Frequent lubricant changes
Repairs and replacements
Safety hazards
Toxic byproducts
Formation of harmful chemicals
Risk to personnel health
Fire and explosion risks
Combustible decomposition products
Increased flammability of lubricant
Prevention and mitigation
Regular monitoring
Oil analysis
Detection of early signs of decomposition
Spectrometric analysis
Viscosity measurements
Trend analysis
Predictive maintenance
Conditionbased maintenance
Scheduled changes
Proactive replacement of lubricants
Realtime monitoring
Use of sensors for immediate alerts
Proper lubricant selection
Matching lubricant to application
Considering operating conditions
Temperature, load, and speed
Choosing stable formulations
Highquality base oils and additives
Control of operational factors
Limiting exposure to stressors
Temperature control
Cooling systems to maintain optimal temperatures
Avoiding contamination
Use of filters and seals
Regular cleaning of machinery
Maintenance of machinery
Regular inspections
Early detection of wear and tear
Proper lubrication techniques
Correct application methods
Avoiding overlubrication or underlubrication