MindMap Gallery TPM-AM2 processor
The second step of TPM is to improve the two-source problem. The introduction is detailed and the description is comprehensive. I hope it will be helpful to interested friends!
TPM-AM1 processor mind map
GD32 processor knowledge map
AM2
Why
Solve the source of occurrence and reduce difficult areas
Develop employees’ problem-solving skills
Reduce employee workload and improve efficiency
What
Determine the source and resolve it
run, risk, drip, leak
Identify difficult areas and resolve them
Difficult to clean, difficult to inspect, difficult to operate
Analyze and determine countermeasures
Source countermeasures
break
no more pollutants
reduce
Reduce the production of pollutants
Leave
Isolate pollutants without contaminating equipment
easy
Easy to clean even if there is contamination
diligent
Diligent in cleaning equipment
lazy
Completely ignore the pollution status
Strategies for difficult areas
Clean difficult areas
improvement tools
Improve parts
Break down cleaning parts or tasks
Check difficult areas
Unify meter direction
The cover is transparent or easy to open
Turn invisible into visible
Difficult parts to operate
Use tools to make operations easier
Improve manual work methods
Check whether new employees find it difficult to do the job
How
Determine the device object
Form a team, clarify goals, division of labor, and plan
Two sources map
Thoroughly understand equipment combined with 3-realism
Specific plans for both sources
Use fishbone diagram or 5why for cause analysis
Source of occurrence
Cause Analysis
Fewer places of occurrence
Improvement Program
Develop a plan collectively
Implement improvements
break, reduce, separate, easy, diligent, lazy
Improvement effect confirmation
OPL Education
Implement visual management
difficult areas
Improvement of difficult places
Make difficulties easy, reduce workload and improve efficiency
Create improvement report
Review
Other trials>80 points
Enter AM3