Ore: a naturally occurring mineral from which a metal can be extracted
Electrolysis: the breakdown of an ionic compound, molten or in aqueous solution, by the use of electricity
Extraction of iron from its ore
Hematite: the major ore of iron, iron(Ill) oxide
Blast furnace: a furnace for extracting metals (particularly iron) by reduction with carbon that uses hot air blasted in at the base of the furnace to raise the temperature
Limestone: a form of calcium carbonate (CaCO3)
Mineral: a naturally occurring rock containing a particular compound
Slag: a molten mixture of impurities, mainly calcium silicate, formed in the blast furnace
Reduction of iron ore to iron
carbon oxygen → carbon dioxide
carbon dioxide carbon → carbon monoxide
iron(Ill) oxide carbon monoxide → iron carbon dioxide
bauxite: the major ore of aluminum; a form of aluminum oxide, Al2O3
electrolyte: an ionic compound that will conduct electricity when it is molten or dissolved in water; electrolytes will not conduct electricity when solid
Cryolite: sodium aluminium fluoride (Na3AlF6, an ore of aluminum used in the extraction of aluminum to lower the operating temperature of the electrolytic cell; now replaced by synthetic sodium aluminium fluoride produced from the common mineral fluorite
• mining the ore
• purification of the ore
• electrolysis of the molten ore.
Corrosion of metals
The problem of corrosion
Rusting: the corrosion of iron and steel to form rust (hydrated iron(III) oxide)
Rust prevention
Barrier methods
Painting
Oiling and greasing
Plastic coatings
Electroplating
Galvanising
Galvanising: the protection of iron and steel objects by coating with a layer of zinc
Sacrificial protection
Sacrificial protection: a method of rust protection involving the attachment of blocks of a metal more reactive than iron to a structure; this metal is corroded rather than the iron or steel structure